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What is the most efficient water tower?

Author: Janey

Apr. 29, 2024

Water tower

Elevated structure supporting a tank

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A water tower is an elevated structure[1] supporting a water tank constructed at a height sufficient to pressurize a distribution system for potable water, and to provide emergency storage for fire protection.[2] Water towers often operate in conjunction with underground or surface service reservoirs, which store treated water close to where it will be used.[3] Other types of water towers may only store raw (non-potable) water for fire protection or industrial purposes, and may not necessarily be connected to a public water supply.

Water towers are able to supply water even during power outages, because they rely on hydrostatic pressure produced by elevation of water (due to gravity) to push the water into domestic and industrial water distribution systems; however, they cannot supply the water for a long time without power, because a pump is typically required to refill the tower. A water tower also serves as a reservoir to help with water needs during peak usage times. The water level in the tower typically falls during the peak usage hours of the day, and then a pump fills it back up during the night. This process also keeps the water from freezing in cold weather, since the tower is constantly being drained and refilled.[4]

History

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Although the use of elevated water storage tanks has existed since ancient times in various forms, the modern use of water towers for pressurized public water systems developed during the mid-19th century, as steam-pumping became more common, and better pipes that could handle higher pressures were developed. In the United Kingdom, standpipes consisted of tall, exposed, N-shaped pipes,[citation needed] used for pressure relief and to provide a fixed elevation for steam-driven pumping engines which tended to produce a pulsing flow, while the pressurized water distribution system required constant pressure. Standpipes also provided a convenient fixed location to measure flow rates. Designers typically enclosed the riser pipes in decorative masonry or wooden structures. By the late 19th century, standpipes grew to include storage tanks to meet the ever-increasing demands of growing cities.[2]

Many early water towers are now considered historically significant and have been included in various heritage listings around the world. Some are converted to apartments or exclusive penthouses.[1] In certain areas, such as New York City in the United States, smaller water towers are constructed for individual buildings. In California and some other states, domestic water towers enclosed by siding (tankhouses) were once built (1850s–1930s) to supply individual homes; windmills pumped water from hand-dug wells up into the tank in New York.

Water towers were used to supply water stops for steam locomotives on railroad lines.[5] Early steam locomotives required water stops every 7 to 10 miles (11 to 16 km).

Design and construction

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Shooter's Hill water tower is a local landmark in London, United Kingdom. Water towers are common around London suburbs. Ross Barnett Reservoir water tower in Mississippi, an example of an older design of water tower

A variety of materials can be used to construct a typical water tower; steel and reinforced or prestressed concrete are most often used (with wood, fiberglass, or brick also in use), incorporating an interior coating to protect the water from any effects from the lining material. The reservoir in the tower may be spherical, cylindrical, or an ellipsoid, with a minimum height of approximately 6 metres (20 ft) and a minimum of 4 m (13 ft) in diameter.[citation needed] A standard water tower typically has a height of approximately 40 m (130 ft).

Pressurization occurs through the hydrostatic pressure of the elevation of water; for every 102 millimetres (4.016 in) of elevation, it produces 1 kilopascal (0.145 psi) of pressure. 30 m (98.43 ft) of elevation produces roughly 300 kPa (43.511 psi), which is enough pressure to operate and provide for most domestic water pressure and distribution system requirements.

The height of the tower provides the pressure for the water supply system, and it may be supplemented with a pump. The volume of the reservoir and diameter of the piping provide and sustain flow rate. However, relying on a pump to provide pressure is expensive; to keep up with varying demand, the pump would have to be sized to meet peak demands. During periods of low demand, jockey pumps are used to meet these lower water flow requirements. The water tower reduces the need for electrical consumption of cycling pumps and thus the need for an expensive pump control system, as this system would have to be sized sufficiently to give the same pressure at high flow rates.

Very high volumes and flow rates are needed when fighting fires. With a water tower present, pumps can be sized for average demand, not peak demand; the water tower can provide water pressure during the day and pumps will refill the water tower when demands are lower.

Using wireless sensor networks to monitor water levels inside the tower allows municipalities to automatically monitor and control pumps without installing and maintaining expensive data cables.

Architecture

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Rooftop water towers on apartment buildings on East 57th Street in New York City

The adjacent image shows three architectural approaches to incorporating these tanks in the design of a building, one on East 57th Street in New York City. From left to right, a fully enclosed and ornately decorated brick structure, a simple unadorned roofless brick structure hiding most of the tank but revealing the top of the tank, and a simple utilitarian structure that makes no effort to hide the tanks or otherwise incorporate them into the design of the building.

The technology dates to at least the 19th century, and for a long time New York City required that all buildings higher than six stories be equipped with a rooftop water tower.[6] Two companies in New York build water towers, both of which are family businesses in operation since the 19th century.[6]

The original water tower builders were barrel makers who expanded their craft to meet a modern need as buildings in the city grew taller in height. Even today, no sealant is used to hold the water in. The wooden walls of the water tower are held together with steel cables or straps, but water leaks through the gaps when first filled. As the water saturates the wood, it swells, the gaps close and become impermeable.[7] The rooftop water towers store 250,000 to 50,000 litres (55,000 to 11,000 imp gal; 66,000 to 13,000 US gal) of water until it is needed in the building below. The upper portion of water is skimmed off the top for everyday use while the water in the bottom of the tower is held in reserve to fight fire. When the water drops below a certain level, a pressure switch, level switch or float valve will activate a pump or open a public water line to refill the water tower.[7]

The mushroom-shaped concrete water tower of Roihuvuori in Helsinki, Finland was built in the 1970s. It is 52 metres (171 ft) high and can hold around 12,000 cubic metres (420,000 cu ft) of water.

Architects and builders have taken varied approaches to incorporating water towers into the design of their buildings. On many large commercial buildings, water towers are completely hidden behind an extension of the facade of the building. For cosmetic reasons, apartment buildings often enclose their tanks in rooftop structures, either simple unadorned rooftop boxes, or ornately decorated structures intended to enhance the visual appeal of the building. Many buildings, however, leave their water towers in plain view atop utilitarian framework structures.[citation needed]

Water towers are common in India, where the electricity supply is erratic in most places.[citation needed]

If the pumps fail (such as during a power outage), then water pressure will be lost, causing potential public health concerns. Many U.S. states require a "boil-water advisory" to be issued if water pressure drops below 20 pounds per square inch (140 kPa).[citation needed] This advisory presumes that the lower pressure might allow pathogens to enter the system.[citation needed]

Some have been converted to serve modern purposes, as for example, the Wieża Ciśnień (Wrocław water tower) in Wrocław, Poland which is today a restaurant complex. Others have been converted to residential use.[8]

Historically, railroads that used steam locomotives required a means of replenishing the locomotive's tenders. Water towers were common along the railroad. The tenders were usually replenished by water cranes, which were fed by a water tower.[citation needed]

Some water towers are also used as observation towers, and some restaurants, such as the Goldbergturm in Sindelfingen, Germany, or the second of the three Kuwait Towers, in the State of Kuwait. It is also common to use water towers as the location of transmission mechanisms in the UHF range with small power, for instance for closed rural broadcasting service, amateur radio, or cellular telephone service.[citation needed]

In hilly regions, local topography can be substituted for structures to elevate the tanks. These tanks are often nothing more than concrete cisterns terraced into the sides of local hills or mountains, but function identically to the traditional water tower. The tops of these tanks can be landscaped or used as park space, if desired.[citation needed]

Spheres and spheroids

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The Chicago Bridge and Iron Company has built many of the water spheres and spheroids found in the United States.[9] The website World's Tallest Water Sphere describes the distinction between a water sphere and water spheroid thus:

A water sphere is a type of water tower that has a large sphere at the top of its post. The sphere looks like a golf ball sitting on a tee or a round lollipop. A cross section of a sphere in any direction (east-west, north-south, or top-bottom) is a perfect circle. A water spheroid looks like a water sphere, but the top is wider than it is tall. A spheroid looks like a round pillow that is somewhat flattened. A cross section of a spheroid in two directions (east-west or north-south) is an ellipse, but in only one direction (top-bottom) is it a perfect circle. Both spheres and spheroids are special-case ellipsoids: spheres have symmetry in 3 directions, spheroids have symmetry in 2 directions. Scalene ellipsoids have 3 unequal length axes and three unequal cross sections.[10]

The Union Watersphere is a water tower topped with a sphere-shaped water tank in Union, New Jersey,[11] and characterized as the World's Tallest Water Sphere.

A Star Ledger article[12] suggested a water tower in Erwin, North Carolina completed in early 2012, 219.75 ft (66.98 m) tall and holding 500,000 US gallons (1,900 m3),[13] had become the World's Tallest Water Sphere. However, photographs of the Erwin water tower revealed the new tower to be a water spheroid.[14]

The water tower in Braman, Oklahoma, built by the Kaw Nation and completed in 2010, is 220.6 ft (67.2 m) tall and can hold 350,000 US gallons (1,300 m3).[15] Slightly taller than the Union Watersphere, it is also a spheroid.[16]

Another tower in Oklahoma, built in 1986 and billed as the "largest water tower in the country", is 218 ft (66 m) tall, can hold 500,000 US gallons (1,900 m3), and is located in Edmond.[17][18]

The Earthoid, a perfectly spherical tank located in Germantown, Maryland is 100 ft (30 m) tall and holds 2,000,000 US gallons (7,600 m3) of water. The name is taken from it being painted to resemble a globe of the world.[19][20][21][22]

The golf ball-shaped tank of the water tower at Gonzales, California is supported by three tubular legs and reaches about 125 ft (38 m) high.[23][24][25]

The Watertoren (or Water Towers) in Eindhoven, Netherlands contain three spherical tanks, each 10 m (33 ft) in diameter and capable of holding 500 cubic metres (130,000 US gal) of water, on three 43.45 m (142.6 ft) spires were completed in 1970.[26][27]

Decoration

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Tower with local high school mascot, a tiger (Centerville, Texas)

Water towers can be surrounded by ornate coverings including fancy brickwork, a large ivy-covered trellis or they can be simply painted. Some city water towers have the name of the city painted in large letters on the roof, as a navigational aid to aviators and motorists. Sometimes the decoration can be humorous. An example of this are water towers built side by side, labeled HOT and COLD. Cities in the United States possessing side-by-side water towers labeled HOT and COLD include Granger, Iowa; Canton, Kansas; Pratt, Kansas, and St. Clair, Missouri; Eveleth, Minnesota at one time had two such towers, but no longer does.[28]

Many small towns in the United States use their water towers to advertise local tourism, their local high school sports teams, or other locally notable facts.[29] A "mushroom" water tower was built in Örebro, Sweden and holds almost two million gallons of water.[30]

Tallest

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Mechelen-Zuid water tower in Belgium, one of the tallest in the world[31]

Alternatives

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Alternatives to water towers are simple pumps mounted on top of the water pipes to increase the water pressure.[39] This new approach is more straightforward, but also more subject to potential public health risks; if the pumps fail, then loss of water pressure may result in entry of contaminants into the water system.[40] Most large water utilities do not use this approach, given the potential risks.[dubious – discuss][citation needed]

Examples

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Australia

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Bankstown Reservoir was built on reinforced concrete piers, which is one of the oldest of this type in the Sydney region.

Austria

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Belgium

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Brazil

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  • Nave Espacial de Varginha in Varginha

Canada

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Croatia

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Denmark

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Germany

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Friedrichsplatz's Water Tower, Mannheim

Kuwait

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Kuwait Towers, which include two water reservoirs, and Kuwait Water Towers (Mushroom towers in Kuwait City.

India

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Italy

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Netherlands

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Poland

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Romania

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Slovakia

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Slovenia

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Sweden

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The House in the Clouds in Thorpeness functioned as the town's water tower from 1923 until 1977.

United Kingdom

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United States

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Standpipe

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A standpipe is a water tower which is cylindrical (or nearly cylindrical) throughout its whole height, rather than an elevated tank on supports with a narrower pipe leading to and from the ground.

Louisville Water Tower, one of the few remaining standpipe water towers in the United States. It was completed in 1860.

There were originally over 400 standpipe water towers in the United States, but very few remain today, including:[43][44]

Riveted iron standpipe in Craig, Nebraska

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See also

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References

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Best Water Cooling Towers on the Market

Water cooling towers are broadly used because cooling with water is more economical and efficient than cooling with air. Businesses that own cooling towers may not fully understand how they operate or the cost necessary to manage them. Many water cooling tower manufacturers have a similar design with the same drawbacks offered for years. Tower Tech is different. 

Tower Tech differentiates itself from competitors with its superior modular cooling tower design, delivering greater cost efficiency, industry lowest life-cycle costs, exceptional durability, highest quality construction, and industry-leading sustainability. The company’s cooling towers are less complicated, faster, and generally less costly to install. The company’s cooling towers significantly reduce owners’ operating costs, offer superior maintenance and safety characteristics, and provide better mechanical reliability, redundancy, and longer service life than the cooling towers of conventional design. A cooling tower rejects waste heat into the atmosphere by evaporating a small portion of the water through the cooling tower. As a result, tower Tech cooling towers reduce the volume and cost of chemicals used to treat the recirculating water loop and offer energy opportunities not available with other cooling tower designs. 

Water Cooling Towers with Less waste

One of the significant issues with water cooling towers is that although they work well for rejecting heat, they aren’t the most efficient equipment. Cooling towers can use high amounts of electricity, water, and chemicals, which, along with frequent maintenance, can significantly increase the cost of operation. All these factors were addressed when we created our new water tower design.

High Utility Bills

Because of the enormous size and power required for the components to function, cooling towers go through much energy. While many people are aware of the initial upfront cost of installing a new water tower, generally, the upfront price only amounts to approximately 20% of the life-cycle cost. 

One of the biggest and unavoidable costs is the energy bill. Conventional water-cooling towers drive up this cost substantially, and our design uses significantly less power without sacrificing cooling levels. Our TTXL and TTXR CTI Certified Tower Tech Cooling Towers Modules can use up to 45% less energy than some conventional towers. The savings add up very quickly. Many Tower Tech Customers have received rebates from their local utilities.

Less Water and Chemicals

Cooling towers consume large amounts of water by evaporation, blowdown, and drift emissions. Cooling tower evaporation is one of the largest sources of a building’s water consumption. An average load of 1,000 tons consumes up to 20 million gallons of water annually. Tower Tech’s variable flow nozzle is clog resistant and delivers a square pattern to reduce scaling in the fill media. Blowdown of the cooling tower is essential to reduce the concentration of minerals, organic impurities, and total dissolved solids in water.

Tower Tech owners have reported substantial reductions in blowdown for their cooling towers because of Tower Tech’s unique design. This often allows for a 25-50% increase in cycles of concentration. This translates into a significant reduction in water purchase and disposal costs. However, if cooling tower water is left unmanaged, organic growth, fouling, scaling, and corrosion can reduce cooling efficiency, cause equipment downtime, and require costly equipment replacements.  

A significant amount of water from cooling towers is lost to drift emissions. In addition, open-air inlet louvers on conventional cooling towers are susceptible to windage allowing additional water loss. Tower Tech’s unique design eliminates water loss due to windage. As a result, it has the lowest drift rate in the industry, reducing drift emissions by as much as 92%. 

Frequent Maintenance

Like most mechanical equipment, periodic maintenance is required for water cooling towers. Routine maintenance helps towers to last longer and work at peak performance levels. Cooling towers have long been associated with costly and troublesome operations. Conventional cooling towers have large fans and motors on top of the cooling tower, which is bad. The mechanical equipment operates in the worst possible corrosive environment while routine inspections and maintenance are required of workers in a dangerous situation with fall hazards. Most cooling tower companies have one large fan per tower cell. A crane is needed to remove a fan and motor for repairs or replacement, and the entire cooling tower cell is shut down.

Tower Tech has turned the cooling tower world upside down with its patented water collection system. The 100% air/water separation results in tower fan motors underneath the cooling tower at a safe and accessible location. Tower Tech’s modular cooling tower design has many fans and motors that provide built-in redundancy for better energy efficiency. If a motor fails or requires maintenance, the entire modular tower could be kept in operation. So there is minimal loss of thermal performance.

Most importantly, Tower Tech backs its product with a 15-year limited warranty. For more information on costs and figures for your specific location and property type, contact us today!

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