5 Must-Have Features in a custom team hats
Jul. 28, 2025
5 Most Popular Hat Styles For Custom Embroidery - Areswear
Custom embroidery is a popular design option for all of ARES Sportswear’s Headwear!
All of us at ARES Sportswear understand just how important headwear is for your team’s custom apparel campaign, because players, coaches and parents alike all love repping their team through a cool hat!
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Although there are plenty of headwear design options, the most popular design is custom embroidery. An embroidered logo always looks incredible on any style of headwear, and a lot of our clients ask us about which types of hats would work best for them and their unique colors and team style.
What we’ve done within this article is compile five of the most popular hat styles that work great with custom embroidery, so here’s everything you need to know when trying to choose the right type of hat for you and your group!
Six Panel Caps
Six panel caps are the type of hat that we generally consider to be “baseball caps”, and this style has been around since and is still very popular today!
Six panel caps are made with six different cloth triangles that extend to the top of the hat in an umbrella style, so these well-rounded caps look good on everyone. Custom embroidery for all sorts of images, names and team logos also read well and look great on six panel caps. We provide both fitted and stretch-to-fit six panels that will provide you and your team with a tailored look both on and off the field.
Some of our most popular six panel caps include:
- Alleson Six Panel Baseball Cap, $4.99 ea.*
- Alleson Youth Six Panel Baseball Cap, $4.99 ea.*
- Pacific Headwear Vintage Buckle Strap Adjustable Cap, $6.49 ea.*
- Sport-Tek Dry Zone Nylon Colorblock Cap, $6.99 ea.*
- New Era Stretch Mesh Cap, $9.99 ea.*And much more!
Five Panel Caps
Five panel caps are more modern as compared to six panel caps, and this hat style got popular in the s because it allowed for a larger design area. So instead of six fabric pieces, these hats will entail five pieces of fabric with no front seam.
Five panel caps are widely popular in both bent brim and flat brim styles, and these hats tend to be more cutting-edge from a fashion standpoint. So if you feel like your team is most style-conscious, then consider getting five panel caps and utilizing our custom embroidery specialists to design something special. Five panels are known for providing more complex designs and logos, and you can count on our team to make your custom design look fantastic!
Some of our most popular five panel cap options include:
- Augusta Flat Bill Cap, $10.99 ea.*
- Under Armour Chino Adjustable Cap, $17.49 ea.*
- And much more!
Trucker Caps
Trucker caps are essentially five panel caps with a mesh back and stiffer foam front panel, and these hats have grown tremendously in popularity in recent years for many different reasons.
Trucker caps provide a unique style for any sports team, school group or business. What’s also great about trucker hats is that they’re very affordable and provide a lot of room for design possibilities.
These days trucker caps are a fashion statement, and custom embroidery just so happens to be an awesome finishing touch to this cutting-edge style. Some of our most popular trucker hats include:
- Valucap Mesh-Back Trucker Cap, $3.99 ea.*
- Port Authority Low-Profile Snapback Trucker Cap, $5.49 ea.*
- New Era Snapback Trucker Cap, $9.99 ea.*
- Richardson Lite/Airmesh Trucker, $10.49 ea.*
- The Game GB455 Poly Mesh, $11.49 ea.*And much more!
Snap Backs
You can find snap back hats in both five and six panel options, and these hats tend to fit a little bit differently due to adjustable snap closures. Snap backs have roared back in popularity amongst athletes everywhere, and today they’re worn both forward and backward.
Custom embroidery is a good option for this hat style, and a lot of teams will put designs on both the front and the back of their snap backs! Some of our most popular snap back options include:
- New Era Original Fit Diamond Era Flat Bill Snapback Cap, $11.49 ea.*
- Port & Company Sport-Tek Yupoong Flat Bill Snapback Cap, $8.99 ea.*
- Pacific Headwear Vintage Trucker Snapback Cap, $6.99 ea.*
- And much more!
Dad Hats
The dad hat style refers to hats that are looser-fitting and made from materials like cotton or canvas. There’s no denying that dad hats are currently trending in popularity for both young teenagers and adults alike, and most dad hats feature a slightly curved brim.
The company is the world’s best custom team hats supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Dads have been wearing these types of comfy hats for decades now, and today they’re turning into a fashion statement! Some of our most popular dad hats include:
- Valucap Adult Bio-Washed Classic Dad’s Cap, $3.99 ea.*
- Port & Company Brushed Twill Low Profile Cap, $4.99 ea.*
- And much more!
Reach Out To The Custom Embroidery Experts At ARES Sportswear To Learn More About How We Can Design Your Team’s Headwear!
ARES Sportswear has helped many teams with high-quality headwear at affordable prices, and we’ll be more than happy to answer your questions and guide you through every step of the design process as we develop custom embroidered hats for your team next season.
The Fab Five: 5 Must-Have Custom Hats for Any Season!
Introduction
You know what they say: if the hat fits, wear it! But why settle for an ordinary hat when you can have a custom one that truly showcases your personality? As the seasons change, it’s essential to have a stylish and functional hat that complements your unique sense of style. In this article, we’ll unveil the 5 must-have custom hats for any season, perfect for adding a touch of flair to your wardrobe. So, buckle up, folks, as we tip our hats to these amazing custom headwear options!
1. Customizable Beanies: A Cozy Head Hugger
Winter Warmth
When the temperatures drop, and Jack Frost starts nipping at your nose, it’s time to don a cozy beanie. These snug-fitting knit caps are perfect for keeping your noggin warm and toasty throughout the winter months.
Endless Customization
Beanies are the perfect canvas for showcasing your creativity. With countless colors, patterns, and materials to choose from, you can create a beanie that’s truly one-of-a-kind. Opt for a pom-pom on top for some added pizzazz, or have your favorite logo or catchphrase embroidered on the front for a personal touch.
2. Personalized Baseball Caps: A Timeless Classic
All-American Staple
Baseball caps have been an iconic part of American fashion for decades. These versatile hats can be worn year-round, providing shade in the summer and a little extra warmth in the cooler months.
Batter Up for Customization
With a variety of styles and materials available, you can create a personalized baseball cap that’s perfect for any season. Choose from snapback, fitted, or adjustable designs, and don’t forget to add your favorite team’s logo or your initials for a custom touch. Talk about a home run!
3. Custom Fedora Hats: Vintage Vibes for All
Throwback Charm
If you’re looking to add a touch of vintage charm to your ensemble, look no further than a custom fedora. This classic hat, with its distinct pinched crown and wide brim, adds a touch of sophistication to any outfit, no matter the season.
Stylish Customization
To truly make your fedora unique, consider adding a custom hatband, feather, or even an embroidered monogram. With countless materials and colors to choose from, you can create a fedora that’s perfect for any weather or occasion.
4. Personalized Sun Hats: A Sunny Day Essential
Beach Bound
As the summer heat rolls in, it’s essential to have a sun hat on hand to protect yourself from harmful UV rays. With wide brims and lightweight materials, these custom hats are perfect for lounging on the beach or attending outdoor events.
Custom Fun in the Sun
Customize your sun hat with your favorite colors, patterns, or even a cheeky phrase. Opt for a packable design for easy travel, or go big with an oversized brim for maximum sun protection. The possibilities are endless!
5. Customizable Bucket Hats: A Trendy Throwback
90s Nostalgia
Bucket hats have made a triumphant return, and we’re here for it! These casual, floppy hats are perfect for adding a touch of 90s nostalgia to your wardrobe, whether you’re hitting the streets or the beach.
Totally Rad Customization
Choose from a variety of materials, colors, and patterns to create a bucket hat that’s uniquely you. Opt for a reversible design for double the fun, or add a custom embroidery to showcase your personality. With so many options, you’ll be turning heads in no time!
Contact us today to learn more about our custom screen printing services. We look forward to helping you create the perfect product for your needs!
FAQs
- Where can I find these 5 must-have custom hats for any season? Many online retailers and local hat shops offer customization options for various hat styles. Do some research to find the best provider for your needs, and don’t forget to read reviews to ensure you’re getting the best quality.
- How much does it cost to customize a hat? The cost of customization varies depending on the hat style, materials, and level of personalization you choose. Expect to pay a little extra for custom embroidery, high-quality materials, or unique features like reversible designs.
- Can I create custom hats for a group or special event? Absolutely! Custom hats make great gifts for friends, family, or even coworkers. They’re also perfect for special events like weddings, reunions, or company outings. Just make sure to order in advance to ensure timely delivery.
- How do I take care of my custom hat? Hat care depends on the material and style of your hat. In general, it’s a good idea to store your hat in a cool, dry place and avoid excessive exposure to sunlight or moisture. For specific care instructions, consult the manufacturer or retailer.
- Is it possible to create a custom hat from scratch? While most customization options involve selecting pre-existing styles and adding personal touches, some hat makers may offer the option to create a completely unique hat from scratch. This will likely be more expensive, but it’s an excellent option for those seeking a truly one-of-a-kind headpiece.
Conclusion
There you have it, folks! The 5 must-have custom hats for any season, perfect for showcasing your unique style and keeping you comfortable, no matter the weather. From cozy beanies to trendy bucket hats, there’s something for everyone on this list. So, go ahead and get creative with your headwear – after all, a custom hat is the ultimate way to top off any outfit!
Contact us to discuss your requirements of bucket hat with string. Our experienced sales team can help you identify the options that best suit your needs.
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