Elevating Standards in BOPP Bags Manufacturing - COMSYN

Quality Policy

“To Produce a world class packaging product competitively for the global market with synegized efforts of all the resources toward matching customer expectations within a specific time-frame with highest level of quality consistency and hygience.”

For more information, please visit our website.

Quality Assurance

Traceability

The most significant attribute of our FIBCs is that every bag through its unique code number can be traced back right up to the order number as well as production date, set workers who made the bag and detailed properties of fabric and all other components that was used, going back to the batch of raw material which was used for the extrusion. This system helps to find out root cause of the problem and taking corrective action to avoid repetitive mistakes.

Examination

We are equipped with all the equipments for all the tests as per ISO standards.

We rigorously examine each and every component at every stage of production from tape to final bag. Tensile testing machine for test of strength and elongation of tape, fabric, webbing and sewing yarn. Every batch of fabric and the yarn produced undergoes a UV Resistance test in QUV accelerated weathering tester. QUV tester reproduces the damage caused by sun light, rain and dew by exposing material to alternating cycles of light and moisture at a controlled elevated temperature. QUV Resistance test conforms to EN and ASTMG154. First bag and randomly selected bags from daily lot is Load tested in Rig Test machine. The bag get tested for 5 or 6 or 8 times of it SWL by going through Cyclic Top Lift Test + Load to Failure. This is the most important test to ensure that bag can be safely used and gives confidence to buyer/user.

Assesment / Inspection

Inspection and assessment are an integral part of Comsyn’s quality assurance system.Our inspection program has 2 stages – Online Inspection and Final Inspection.The online inspection at work floor / assembling room is designed to identify and eliminate possible deviations at the time and point where they occur. The experienced quality supervisors have an eagle view on each minute nuisance of finishing. They have authority to stop production and report the matter to QA-Head who in turn have direct access to Director for immediate actions. In Final Inspection randomly selected finished bag of each bale/pallet are meticulously inspected by third party inspector in comparison with customer specification sheet. If there is any fault then whole bale is checked. With inspection assessment is also necessary for future course of action. the recordings of inspections are punched in system to create a data base. This data is then put to statistical analysis to measure long term trends which are periodically analyzed to focus efforts at product improvement. All areas of operations where deviations are likely to occur are identified. If results are outside the acceptable range, it triggers off a standard procedure to eliminate the deviation and segregate such production for a more careful inspection.

Motivation

A highly trained and motivated worker can produce bags of best quality. Motivated staff works to higher standards of quality because they care about what they are doing. They learn faster and have more ideas. They are less likely to cause accidents, make mistakes or get involved in conflict. Comsyn invests in training programs that upgrades the skills of existing workers for new technologies and production processes, improves employee productivity, and increases industry employment stability.

FIBC BULK BAGS

You save time and money with Helluva Container's FIBC bulk bags because they are more efficient to load, unload, transport and store than smaller containers. See below for our full line up of FIBC bags.

• We have an in-stock bag program for common sized bags and even store custom-designed bags, so you don't have to worry about keeping an inventory.
• Need a custom bag to meet your specific needs? We do that too.
• Our bags can be UN approved to carry Group II and III Hazardous Goods up to 4,500 lbs.
• All of our bags can be manufactured as Certified Food or Pharma Grade upon request at one of our state-of-the-art Clean Room facilities commissioned to the highest hygiene standards. Click here to find out more about our Clean Room production.

Sizing Calculator

This Calculator can provide guidance on sizing standard bulk bags. Contact us for expert FIBC design advice.

Step 1: Product Volume

Enter Product Weight: LBS

(Desired total package weight)

Error: Exceeds maximum recommended weight limit of lbs Enter Product Density:

List of densities for common products (.PDF)

LBS/Cubic Ft Error: Please enter only whole numbers Product Volume: Cubic Ft

Step 2: FIBC Dimensions

Design Your FIBC
Standard bulk bags have a 35" x 35" base, with up to 96" height. We can custom design almost any size, within functional limits*. Factors such as pallet size can help you choose your base dimensions; then, increase height for greater capacity.

Length in. Width in. Height in. Error: Exceeds maximum recommended weight limit Unfilled Bag Capacity: Cubic Ft Filled Bag Capacity: Cubic Ft

Step 3: Find Your Bag

Click FIND MY BAG to see the Bulk Bags that match the cubic feet you calculated.

Find My Bag

*PLEASE NOTE:
Different bag designs have different maximum weight capacities and safe maximum dimensions. Limits on bag capacity and dimensions are determined by safety, functionality, and usability by the customer. If you have any questions or concerns about your bag needs, please call us to discuss the best bag design option for your needs: 1.877.745.

FIBC BULK BAG STYLES

Click an image to learn more.

4-PANEL

4-panel bags are made of four individual panels sewn together to create a square. One advantage of a 4-panel bag is that it maintains a square shape when filled.

U-PANEL

U-panel bags are made up of three panels. One panel runs the full length of the bag, forming a U and creating the bottom and two of the sides. Two more panels are sewn to the U to form the other two sides. U-panel bags maintain a square shape when filled, especially if it has baffles.

CIRCULAR

Circular-woven bags are made from fabric that is woven into a tube on a circular loom and then cut to the desired size. Despite having a square top and bottom sewn onto the bag, Circular-woven bags still have a circular/cylinder shape when filled. One advantage to circular-woven bags is the minimal amount of stitching needed (just the top and bottom).

VENTILATED

Ventilated bags have thin strips of fabric that are designed to allow air to flow through the fabric and into the bag. Ventilated bags are good for keeping the contents (such as potatoes, onions, and wood chips) dry because of the airflow.

BAFFLE

Baffled bags help a bag keep its shape and prevents bulging. Baffles are pieces of fabric with holes that are sewn to the inside corners of the bag. The holes let the product flow through them to fill the entire space.

Related links:
Plastic vs Paper: Pick The Right Packing Tape for Your Business

You will get efficient and thoughtful service from Shengshijintang.

FOOD GRADE

Food grade bags are produced in a BRC-commissioned clean room to the highest hygiene standards so they can be used in a food grade facility.

TYPE C

Type C bags are made from non-conductive polypropylene fabrics interwoven with conducting threads to prevent incendiary sparks, brush discharges and propagating brush discharges. Type C bags must be grounded to the earth during filling and emptying operations.

TYPE D

Type D bags are available in standard and CROHMIQ® Blue fabrics, They are made from antistatic and static dissipative fabrics designed to prevent incendiary sparks, brush discharge and propagating brush discharge without the need for a grounding connection.

UN-HAZMAT

UN bags are produced according to UN recommendations and regulations. Prior to production, UN tests are performed at an internal test center, which is inspected by international test institutes. Our manufacturing facility holds several different UN certificates for the manufacturing of their special FIBCs. Each has a unique feature for different applications.

FIBC BULK BAG FILL, DISCHARGE & HANDLING OPTIONS

Click an image to learn more.

>>  Fill Types Open

An Open top is a bulk bag without any type of top closure. The product is always exposed.

Spout

A Spout top is a cylindrical opening that can be tied off to protect the contents. The spout is smaller and narrower than the bulk bag and requires special machinery during filling.

Duffle

A Duffle top is a lightweight panel (skirt) sewn to the top of the bulk bag. The skirt height is proportional to the bulk bag dimensions. After filling, it can be tied closed to protect the contents.

>>  Discharge Types Flat

A Flat bottom has no discharge and contents are removed from the top. Cutting the bottom of the bag is not recommended, as it could be dangerous and cause serious injury or death.

Spout

A Spout bottom lets you control the discharge of your product without destroying the bulk bag. It remains closed until you are ready to discharge and comes in multiple sizes to fit your needs.

Spout+Star Cover

A Spout + Star Cover is a normal spout with a heavy fabric cover that looks like a star and is sewn over the discharge spout for protection of the spout itself. It prevents bulging and minimizes contamination.

Spout+Iris Closure

A Spout + Iris Closure is a normal spout with a safety valve used to control the flow of the product being discharged.

Spout+Bottom Flap

A Spout + Bottom Flap is a normal spout with a flap that covers and protects the entire bottom of the bulk bag from dirt and wear.

>>   Lift Loop Types Corner

Corner loops are sewn into each corner seam of the bulk bag and are the most common loop type. When using a forklift, all four loops must be used.

Cross Corner

Cross Corner loops are sewn into eight points on opposite corners of the bulk bag. This makes the loops bigger and stand upright, so forklifts can grab them easier. Cross-corner loops require a circular fabric bulk bag.

2 Loops

2 Loops are mainly used for lifting bulk bags with smaller capacities. These are ideal if you don’t have a forklift.

Stevedore

Stevedore straps are heavy-duty straps that thread through two sets of lift loops on a bulk bag to offer additional ways to lift the bag.

If you want to learn more, please visit our website back seam BOPP bag.