How do electrical cables work | Leading cable manufacturers

How do electrical cables work?

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Electrical cables are fundamental components of any electrical system. Their primary purpose is to transmit electrical energy from one point to another. As a leading cable manufacturer, we will explain how electrical cables function:

• What is an electrical cable? The terms wire and cable are often used interchangeably, but they refer to different things. A cable consists of one or more wires bundled together. Cables connect two or more devices, enabling the transfer of electrical signals. They serve a variety of purposes, and each cable must be designed accordingly.
• What are insulation and sheathing? Insulation isolates the flow of electricity, while the sheath protects the exterior of the cable. The performance of a cable largely depends on the choice of insulating material and outer sheath. Common materials include PVC and Polytetrafluoroethylene (PTFE), which are non-flammable, flexible, and non-toxic. Additional protective layers help ensure the metal wire conducts electrical current safely.
• How much current can a cable carry? Several factors influence a cable's current-carrying capacity, including:
  1. The cross-sectional area of the conductor
  2. The minimum operating temperature of the conductor
  3. The resistance of the conductor material
  4. The insulation material
  5. The installation method or environment
• What are the different types of cables? Various types of cables exist, such as power cables, armored cables, rubber cables, and solar cables. Each type has distinct configurations and insulation based on its intended application. For example, power cables are commonly used in industrial settings and public areas, while armored cables are suitable for locations at risk of wire damage or explosion.
• How are cables tested? Manufacturers conduct several tests, primarily destructive tests, to ensure that cable construction and materials comply with industry standards. These tests include corrosive and acid gas emissions testing, smoke density testing, and insulation shrinkage testing. Before cables are released for sale, manufacturers perform these evaluations, and independent laboratories or certification agencies may also conduct them to verify compliance.

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