What is Power Tool Battery Pack Manufacturer and Why Do We Use Them?

Power Tool Battery Technology

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Effective Use and Management of Li-Ion Batteries in Power Tools

The transition from traditional nickel metal hydride (Ni-MH) and nickel cadmium (Ni-Cd) batteries to lithium-ion (Li-Ion) technology over the past decade represents a significant evolution in power tool batteries. This shift is attributed to a variety of factors, including the superior energy density of Li-Ion batteries, which allows for more power in a smaller package. Additionally, Li-Ion batteries are made from lower-toxicity materials, do not suffer from memory effects, and have a slow self-discharge rate. These advantages have enabled manufacturers to create powerful tools that rely on battery power, resulting in an increase in their usage.

Battery design is focused on channeling energy through specific pathways in a controlled manner. If these pathways are disrupted, it can lead to hazardous situations such as chemical burns, fires, or even explosions—sometimes occurring weeks after an internal issue has developed. The high energy density of Li-Ion batteries means that any failures can have severe consequences.

Each original equipment manufacturer (OEM) integrates unique control circuits within the battery management system that works in conjunction with the tool and charger. This ensures effective communication between the components, enhancing performance and safety. Various factors are taken into consideration during the construction of batteries, including the type of cells used, the robustness of the electrical connections, the sophistication of electronic controls, and adherence to safety standards.

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Due to the intricate safety and compatibility requirements, aftermarket batteries are not universally interchangeable, unless explicitly stated by the manufacturer. It is crucial to refer to the owner's manual for the power tool and select batteries as recommended by the manufacturer to ensure safety and performance.

• Always follow the manufacturer's manual for comprehensive instructions regarding the battery, charger, and tool.
• Use only the original components designed for the specific system. Each manufacturer’s unique control circuitry coordinates vital functions like cell balance and temperature monitoring.
• Avoid physical abuse of the battery. Inspect it frequently for any signs of damage such as cracks or punctures. Do not use a battery that appears to have sustained damage.
• Never alter or take apart a battery. Damaged batteries can behave unpredictably and pose safety risks. Do not short-circuit the terminals, and be mindful when storing the battery around metallic objects that could bridge the terminals.
• Pay attention to any unusual battery behavior, including failure to hold a charge, extended charging times, or any abnormal leakage. These symptoms could indicate significant internal issues.
• Ensure storage conditions are within the manufacturer's specified temperature ranges. Avoid locations that could lead to overheating, such as inside parked vehicles.
• As a safety measure, unplug chargers and remove batteries when not in use; do not leave batteries on chargers.
• Incinerating a battery or exposing it to heat can cause explosions.
• Keep batteries dry and prevent exposure to any conductive liquids that may result in fire or explosions. Store batteries in a dry, cool place, away from flammable materials.
• If you suspect any issues with a battery, do not use or throw it away in regular trash. Always dispose of batteries in accordance with local regulations. Contact local agencies for recycling options, and cover terminals with electrical tape before disposal.
• When shipping Lithium-Ion batteries, be aware of specific carrier regulations.
• Do not attempt to restore a battery that no longer charges. Avoid jump-starting or using other batteries, as this could cause further damage and risk fire hazards.

FOR ADDITIONAL RESOURCES CONSULT THE FOLLOWING:

• http://phmsa.dot.gov/safetravel/batteries
• https://www.ups.com/media/news/en/pack_ship_batteries.pdf
• http://www.fedex.com/id/tools/lithium.html
• https://www.iata.org/whatwedo/cargo/dgr/Documents/lithium-battery-guidance-document--en.pdf
• Shipping Lithium Ion Batteries for Cordless Power Tools and Electric Garden Equipment: Implementation of Dangerous Goods Transport Regulations
  Edition : http://www.epta.eu/rechargeable-batteries/lithium-ion-batteries

Robust Battery Solutions for Sophisticated Applications

From cordless drills to impact drivers, and more, the evolution of battery technology is pivotal to the success of power tools. Most manufacturers focus on developing a limited number of battery models that can power their entire range of tools. At ABT, we prioritize the importance of dependable, fast-charging battery solutions tailored for demanding environments. We are committed to providing their customers with state-of-the-art options that address the unique power requirements of specialized and industrial tools.

The company is recognized as the leading Power Tool Battery Pack Manufacturer, with a dedicated team ready to assist you in finding the perfect solution for all your battery needs.