What is the full form of GFS tank?
Sep. 30, 2024
Glass Fused Steel Tanks (GFS Tank) - Rostfrei Steels Pvt. Ltd.
GLS tanks are Glass Lined Steel tanks, also known as Glass-Fused-to-steel tanks (GFS Tanks). The reason for fusing glass with steel is to enhance the properties of the latter. Single Steel is vulnerable to environmental conditions, hence the fusion is required. After fusing the steel with glass, the strength increases, the acceptable bracket of PH value for alkaline solutions widens, and the resistance of abrasion inflates.
We also offer Glass fused to steel tanks as per the RTP technology and fire protection water storage tanks which meets FM Global & other industry standards.
Process and Technology
The Glass Fused to Steel tank panels is lined inside and outside with the glass enamel. The enamel is a solid, smooth and shiny cover of silicate. It is fused in a special furnace having temperature ranges from 780 to 900 degree Celsius. The Steel rounded (cylinder) shell of the tank is built from two-layer glass-fused sheet coated on both the sides. The sheets are attached with special high-grade bolts and sealed by constantly flexible silicones (sealants).
The connecting material and shell accessories are equipped with surface treatment. The glass-fused tanks can be used to store fluid or lose material. The specialty of these tanks is that they are FM Global approved & can be used as an industrial water storage tank. The GFS/GLS tanks are also a fundamental building element of environmental technological facilities such as Waste Water Treatment, Fire fighting Water storage and Anaerobic Digester Tank.
Quality Assurance and Standards
Every sheet is checked in the manufacturers plant for the enamel layer completeness by using the POROSCOPE (DEZ 4.13) and PINHOLE (DEZ 4.12) test according to DIN ISO . The chemical resistance and physical properties are also tested according to DIN and they comply with the highest quality requirements according to the methodology by the German Enamellers Association (DEZ). Other than that our FM Global approved tanks are best for industrial usage.
Glass coated sheets can be delivered in four standard colors; Green (RAL ), Brown (RAL ), White (RAL ), and Blue (RAL ).
Application Options
Loose MaterialFluidAgricultureOthersLimestonePotable/ Drinking WaterCerealsTanks for WWTPsCementWaste WaterGrainsTanks for Biogas StationsFly-AshFire WaterLiquid ManureGasholderWood WasteDesalted WaterDung WaterFermentersSand & GravelsBrineLiquid FertilizersSootGranulesOilSilageSaltCharacteristics of Rostfrei Glass-Fused-To-Steel Tanks
- Glass Lined Steel Tanks serve for more than 40 years.
- Abrasion and Chemical resistance is quite high.
- Construction methodology is very quick and safe.
- A pre-built GLS tank is easily relocatable.
- Ecologically safe.
- FM Global Approved
Note: We serve the maximum region of Asia and have successfully installed Glass Fused to Steel Tanks in Africa, Sri Lanka, Nepal, Bangladesh, Bhutan, Vietnam, Myanmar, Cambodia, Thailand, Kuwait, Bahrain, Qatar, Saudi Arabia, etc.
What Are the Differences Between GFS Tank and Stainless ...
The comparison between GFS (Glass-Fused-to-Steel) tanks and Stainless Steel tanks spans various aspects, including material composition, construction, durability, cost-effectiveness, and environmental impact. Let's delve into the detailed differences between these two types of tanks.
Material Composition and Construction:
GFS Tanks:
Glass-Fused-to-Steel tanks are composed of two primary materials: glass and steel. The process involves fusing a glass coating to the surface of steel sheets at high temperatures, typically around °F (815°C). This fusion creates a durable bond between the two materials, forming a robust, corrosion-resistant tank structure.
Stainless Steel Tanks:
Stainless steel tanks, on the other hand, are entirely made of stainless steel, which is an alloy primarily composed of iron, carbon, and varying amounts of other elements like chromium, nickel, and molybdenum. The tanks are fabricated by welding stainless steel sheets together or using other forming methods.
Corrosion Resistance and Durability:
GFS Tanks:
Glass-Fused-to-Steel tanks possess exceptional corrosion resistance due to the inert nature of the glass coating. This coating provides a barrier against rust, corrosion, and chemical reactions, making GFS tanks suitable for a wide range of applications, including water storage, wastewater treatment, and industrial uses. They are highly durable and can withstand harsh environmental conditions.
Stainless Steel Tanks:
Stainless steel tanks are also known for their corrosion resistance, especially against rust and oxidation. However, certain aggressive chemicals or high chloride environments can lead to corrosion over time. The durability of stainless steel tanks varies based on the grade of stainless steel used and the environmental conditions they're exposed to.
Construction Methods and Installation:
GFS Tanks:
These tanks are typically prefabricated in a controlled factory environment and transported to the site for installation. The modular design allows for easy assembly on-site using bolted connections. GFS tanks are relatively quick to install compared to some other tank types.
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Stainless Steel Tanks:
The construction of stainless steel tanks involves welding stainless steel panels or sheets on-site, which requires skilled labor and specialized equipment. The installation process might take longer compared to GFS tanks due to the welding and assembly required.
Applications and Suitability:
GFS Tanks
GFS tanks excel in various applications such as municipal and industrial water storage, wastewater treatment, anaerobic digestion, and agriculture. Their resilience against harsh chemicals and environmental conditions makes them ideal for long-term storage solutions.
Stainless Steel Tanks
Stainless Steel tanks find prominence in industries requiring sterile environments, including pharmaceuticals, food and beverage, and chemical processing. The non-reactive nature of Stainless Steel ensures the integrity of stored substances, making them suitable for critical applications demanding hygienic conditions.
Cost-effectiveness:
GFS Tanks:
Glass-Fused-to-Steel tanks are often considered cost-effective due to their lower initial installation costs and minimal maintenance requirements over their lifespan. They generally require less frequent recoating or refurbishment compared to other types of tanks, contributing to long-term cost savings.
Stainless Steel Tanks:
Stainless steel tanks typically have higher initial costs than GFS tanks due to the price of stainless steel and the labor-intensive construction process. However, they might be more cost-effective in specific applications or environments where the superior corrosion resistance of stainless steel is crucial.
Environmental Impact:
GFS Tanks:
The manufacturing process of GFS tanks involves the fusion of glass and steel, which might require energy-intensive procedures. However, these tanks are often regarded as environmentally friendly due to their longevity, minimal need for maintenance, and recyclability of steel components.
Stainless Steel Tanks:
Stainless steel is a recyclable material, contributing to its environmental friendliness. However, the production of stainless steel involves significant energy consumption, and certain manufacturing processes can result in environmental impacts.
Conclusion:
Both GFS tanks and Stainless Steel tanks have their unique advantages and are suitable for various applications. The choice between the two often depends on factors such as budget, required lifespan, specific storage needs, and environmental considerations. While GFS tanks offer excellent corrosion resistance at a relatively lower cost, Stainless Steel tanks provide durability and suitability for specific demanding environments. Assessing the specific requirements of the intended application is crucial in selecting the most suitable tank type.
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