Which Industrial Process Chiller is Right for Your Manufacturing ...

Choosing an industrial process chiller for your manufacturing application is a critical operational decision with the power to boost your productivity, efficiency, and profits. So, how do you know which one is best for you when the chiller’s size, type, and configuration vary depending on your application, budget, and requirements? This post will help clarify what to consider when selecting the right process chiller and introduce you to our most recommended systems for manufacturers.

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But first, let’s begin with examples of manufacturing applications that can benefit from an industrial-grade chiller and an explanation of the differences between the various systems.

Manufacturing applications

Virtually any manufacturing operation can benefit from an industrial-grade chiller. These high-performance systems are designed to keep your machines cool, even amid the excessive production heat. Cool process equipment results in more uptime, efficiency, and productivity.

Following are just a few of the manufacturing applications where an industrial-grade chiller can maximize operational performance:

• Injection molding and other plastics processes
• Food and beverage processing
• Pharmaceutical and chemical processing
• Transportation manufacturing
• Metal finishing
• Composite manufacturing
• Laser cutting
• Machine tooling and die-cutting
• Semiconductor fabrication

Differences between the various types of chillers

When determining the ideal chiller for your manufacturing application, it’s helpful to understand the different types. Below, discover what you need to know about air-cooled chillers, water-cooled chillers, and the various compressor types.

Air-cooled vs. water-cooled chillers

The differences between air-cooled and water-cooled chillers hinge on how they cool the refrigerant. Air-cooled chillers use ambient air to remove heat from your manufacturing processes, while water-cooled chillers use water from an external cooling tower to reject heat from the condenser.

Here are a few essential benefits and considerations to keep in mind:

• Air-cooled chillers are cost-effective and energy- and space-efficient but can be noisy and may not last as long as water-cooled systems because they’re exposed to outside elements.
• Water-cooled chillers are quiet, long-lasting, and energy-efficient but are more expensive and require a continuous water supply and more chiller maintenance.

Split-system air-cooled chillers are an alternative option for manufacturing applications that cannot accommodate traditional air-cooled or water-cooled systems. Check out our What are Split System Chillers post for more on these uniquely engineered units.

Next, let’s talk about the various types of compressors.

Scroll vs. screw vs. semi-hermetic compressors

Industrial process chillers for manufacturing applications feature a scroll, screw, or semi-hermetic compressor in a range of horsepower, depending on your application requirements.

• Scroll compressors – Scroll compressors have a set of interlocking scrolls that pressurize the chiller’s refrigerant inside the compressor. They are ideal for small or single manufacturing equipment applications running less than 24 hours.

• Semi-hermetic compressors – Semi-hermetic compressors use the movement and force of screws to compress refrigerant for cooling. They are versatile, too, with the ability to handle light- or heavy-duty manufacturing application requirements.

• Screw compressors – Screw compressors elevate gas pressure and transport it throughout the chiller system in the cooling process. They are ideal for large manufacturing applications requiring 25-100 HP.

Head to our blog to learn more about compressors, the other main components of a chiller, and the role of each component in the cooling process.

Factors to consider when selecting the right chiller

Regardless of your manufacturing application, consider these four factors to narrow down the ideal chiller for you:

1. Cooling capacity – The cooling capacity requirements of your manufacturing application are a central determinant of the perfect chiller. For instance, a low-temperature process chiller might be your best solution if your manufacturing application requires low temperatures.
   
2. Controls – If you’re looking for tight process control, consider customizing your industrial chiller with MCS microprocessors and other high-tech features for remote access, alarm alerts, and performance monitoring.
   
   
3. Energy efficiency – If energy efficiency is important to you, consider equipping your industrial chiller with energy-efficient options to save energy costs and conserve resources. These options include electronically commutated (EC) condenser fans, heat reclaim, variable frequency drive (VFD), digital scroll compressor, and compressor uploading.
4. Cost – Budget is a primary consideration for most manufacturers when investing in an industrial process chiller. Working with a chiller provider that can customize your system with only the features you need can prevent you from having to upgrade to a more expensive model.

Cooling capacity, controls, energy efficiency, and cost are just a few factors to consider when determining which industrial chiller is right for you. Contact our team and let us walk you through the system selection process using your application requirements as our guide.

Top recommended chillers for the manufacturing industry

If you’re unsure which industrial process chiller is best for your application, consider the top options we recommend for the manufacturing industry:

• 5 HP Air-cooled single-circuit digital scroll chiller with tank – PACT48S
• 20 HP Air-cooled dual-circuit digital scroll chiller with tank – PACT180D
• 100 HP Air-cooled dual-circuit semi-hermetic chiller – PACD

The Different Types of Chillers and Which One is the Best Choice?

Chillers are used in many industries for cooling a substance. They are also used for the refrigeration process, which is a major part of our everyday lives.

In this section, we will be talking about the different types of chillers and which one is the best choice.

There are three types of chillers: process chillers, hvac chiller, and industrial chiller. Process chillers are usually found in factories or laboratories and they are often found in hospitals as well. Hvac chiller is used to cool air within a building or commercial facility that has already been heated by an HVAC system. Industrial chiller is used to cool the liquid coming out of an industrial process such as oil refining or chemical manufacturing plants.

What is a Process Chiller?

Process chillers are a type of chiller that is used to maintain the temperature of a process fluid. They are used in food processing plants and other industries as well.

What is an HVAC Chiller and How Does it Work?

An HVAC chiller is one of the most important pieces of equipment in a commercial refrigeration system. It’s the machine that takes the heat out of the refrigerant, which is what cools down an air conditioner or refrigerator.

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The HVAC chiller does this by using a compressor to pump liquid refrigerant through coils in a condenser. The coils are cooled by water in an evaporator, which removes the heat from the refrigerant and sends it off into the atmosphere as water vapor.

What are the Advantages of Process Chillers?

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Process chillers are used to cool process equipment in a variety of industrial applications. These chillers are used in industries such as oil and gas, power generation, chemical processing, and food and beverage.

The advantages of process chillers include:

-Reduced equipment maintenance

-Reduced energy consumption

-Improved process yield

-Increased production capacity

How a Process Chillers Can Improve Your Productivity and Quality at the Same Time

Process chillers are used in various industries to provide process cooling and improve the productivity and quality of the products.

The process chillers are used in various industries to provide process cooling and improve the productivity and quality of the products. The chilling process improves product quality because it lowers thermal stress on metal components, reduces corrosion, eliminates oxidation, prevents scaling and avoids thermal shock.

Process Chillers can be used in many different industries such as food processing, pharmaceuticals, semiconductors, petrochemicals etc. They are usually found in areas where there is a high risk of corrosion or oxidation.

In conclusion, process chillers are a great solution for cooling down the temperature of a process fluid. The process fluid is usually heated up or at a higher temperature than needed and the process chiller is used to cool it down to the desired temperature.

There are many different types of process chillers, so it is important to know which one is best for your needs. Some considerations include:

-The size of the system you need

-The power required by your system

-The desired operating pressure

-And more

Geson Chiller systems is the leading global chiller system supplier. Offer one-stop chiller system solutions with the highest quality and safest products to customers globally. With a wide range of products, Geson Chiller systems is able to provide tailor made solutions for different industries and applications in various regions.

Geson Chiller Systems supplies industrial, commercial, residential and data center chillers with a wide range of cooling capacities to meet different needs. Geson Chiller also provides customized solutions for different industries and applications in various regions.

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