How to Save Money When Buying BOPP Tape Coating Machine

Types of BOPP sealing tape coating machines

The BOPP sealing tape coating machine is widely used in the market. According to different classification standards, it can be divided into several categories.

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• solvent-based adhesive

  He substrates are treated by high-voltage electrical discharge, plasma, flames, etc., to improve their surface energy and be more adhesive. The machine usually uses solvent-based adhesives, such as acrylic or rubber adhesives, which are glues that require solvents to activate.

• hot-melt adhesive machine

  This is a type that uses hot melt glue. BOPP is a material that can be heat-sealed. Hot melt adhesive works by applying heat to activate the glue, which then bonds to the surfaces when cooled and solidified.

• humidified adhesive machine

  A water-based or emulsion adhesive is applicable; this type of adhesive is more environmentally friendly and can be used on various substrates.

• UV curable adhesive machine

  Some advanced machines use UV-curable adhesives. This kind of adhesive has a rapid curing speed and high transparency, which can realize automatic production.

These kinds of machines are all popular sealing tape coating machines. In addition to these coating methods, there are other methods to coat the tapes, such as dot, foam, spray, etc. Those methods are not the machine types.

• Optical dot pattern coating

  The optical coating dot pattern provides the benefit of decreasing the number of coatings that are required to be applied to the surface of the optically pristine substrate as well as lowering the volume of coating material that must be employed and eliminating the necessity of a full coating layer upon the surface to achieve the desired effect.

• Coating by a foam pattern

  Frothing methods of coating have the benefit of significantly lowering the level of coating material that must be employed and achieved by the repeating use of the foam through the dispensing of the foam in a precise and controlled manner.

Spray coating refers to the method of applying a coating material through a spray nozzle or other similar delivery device, which is precisely and controlled in a desired pattern. The benefit of spray coating is to provide uniform thickness coatings accurately and to minimize overspray.

Specifications and maintenance of BOPP sealing tape coating machine

Specifications

• Applicable substrates: The film materials used for sealing tape, such as BOPP (Biaxially Oriented Polypropylene), are the main focus of the coating machine.
• Coating thickness control: The machine may have the function of controlling the coating thickness, which can control the uniformity of the coating thickness by adjusting the speed, pressure, etc.
• Production speed: The coating speed determines the tape production efficiency. Machines with different speeds may be suitable for different production demands.
• Power requirement: The power of the machine determines its performance and production efficiency. BOPP sealing tape coating machines of different powers may be suitable for different production scales.
• Dimensions and weight: The size and weight of the machine determine its installation and space requirements.

Maintenance

• Regular cleaning: Clean the surface and parts of the coating machine regularly to remove dust, debris, and adhesive residue. Use suitable cleaning agents and tools to avoid damaging the machine.
• Check and adjust the coating roller: Check the coating roller for wear and damage regularly. Adjust the coating roller's position and pressure to ensure the uniformity of the coating.
• Maintain the glue pump and pipeline: Clean and maintain the glue pump and pipeline to ensure stable transportation and discharge of the adhesive. Regularly check for clogging, leaks, etc., and deal with them in time.
• Maintain the electrical system: Keep the electrical components of the machine clean and dry. Regularly check the electrical wiring and connections for looseness or aging, and timely repair and replacement as needed.
• Lubrication system maintenance: Regularly add lubricant to the machine's lubrication system per the lubrication plan. Ensure the smooth operation and wear resistance of moving parts.
• Pay attention to operating norms: During use, operation per the operating norms and instructions is essential to avoid improper operations and damage to the machine.

Applications of BOPP sealing tape coating machine

BOPP sealing tape coating machines are used to make tape for sealing boxes and packages, but the uses of these machines go beyond just making tape for sealing boxes. Coating machines are extensively used in the packaging industry, but they are not the only machines that seal tapes for packaging.

Here's a brief look at some of the most common applications of BOPP sealing tape coating machines:

• Packaging: This is the most common and obvious application of BOPP tape coating machines. These machines are used to produce BOPP tapes that are used for packaging. Usually, they seal packages and boxes to hold them together.
• Sealing: Tape coating machines can also be used to make sealing tapes for various products, such as bottles, jars, and containers. This is usually the case when the sealing tape is made of polypropylene or any other similar kind of plastic.
• Labeling: In coating machines, BOPP tapes are used as transfer tapes for applying labels to products. This is mostly done in the retail industry.
• Strapping: BOPP coating machines can produce strapping tapes that are used to secure and consolidate packages or products. This is usually done in the construction industry or areas where heavy strapping is required.
• Branding: BOPP coating machines are sometimes used to produce branded or customized BOPP tapes for companies that want to promote their trademark. These are usually BOPP tapes with company logos or designs.
• Electrical insulation: Electrical insulation BOPP tapes are produced using specific BOPP coating machines with electrical insulating properties. These tapes are used to insulate electrical wires and components.
• Masking: Some BOPP coating machines are designed to produce masking tapes. These are tapes that are used to mask off areas during painting or other processes. They are also used for general DIY applications.
• Protective films: If a BOPP coating machine has the capacity for it, it can also be used to produce protective film tapes. These films protect surfaces from scratches, dust, or damage during transportation or installation.

These are just a few applications of the BOPP sealing tape coating machine. Overall, these machines are essential in the production of sealing tapes for various applications.

How to choose BOPP sealing tape coating machines

Several factors and features should be considered when selecting BOPP tape coating machines to purchase, such as the quality assurance of the machine by the manufacturer, the availability of spare parts, the technical support offered by the supplier, and whether the machine is energy efficient.

Whether the manufacturer of the machine provides quality assurance is important. For instance, does the manufacturer provide warranty periods or after-sales service, which can help all buyers in case they have any issues with the machine in the future? What testing or certifications does the machine have? These are some questions all buyers should ask themselves when purchasing BOPP machine tapes.

An important factor to consider is the availability of spare parts for the machine. Spare parts enable coating machines to be repaired if they become damaged or worn without needing to be replaced entirely. Coating machines are expensive. Buying spare parts is more cost-effective than buying a whole new machine.

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The technical support provided by the supplier is also something to think about when purchasing a BOPP tape machine. Buyers should choose a supplier who provides installation support, technical advice, and assistance with getting the machine set up properly and ready for use. Proper support will ensure that the machine is used to its best capability, and this can help improve efficiency and production output.

Energy-efficient machines are better for the environment and can help businesses save money in the long run. These types of machines reduce energy consumption during operation, and their use can lower facility heating and cooling requirements. This is because the machines are built with advanced technology, like quick-reheating hot plates, that help them to use less energy.

Bopp sealing tape coating machine Q&A

Q1. What are the coating thickness and production speeds of BOPP tape coating machines?

A1. The coating machines can apply adhesive between 10-30μm in layers, and their maximum production speed is usually around 150m/min. However, some high-speed machines can reach up to 250-300m/min, but setting them at such high speeds may affect coating quality.

Q2. Does the coating amount of adhesive affect BOPP tape's quality and price?

A2. Yes, the coating thickness and quality of adhesives will affect both the performance and cost of the tape. The coating can range from 10-30μm. Thinner coatings may be adequate for low-cost tapes but will sacrifice performance. Higher quality, thicker coatings will provide better performance and durability but will cost more.

Q3. Can the BOPP tape coating machine operate continuously or only in batches?

A3. The BOPP tape coating machine works continuously, but in reality, it has to stop and restart frequently, for example, to change the tape reel, to do maintenance, etc. Therefore, the productivity is not as high as one would expect from looking at the specifications.

Q4. Can all types of adhesives be applied using BOPP tape coating machines?

A2. No, not all types of adhesives can be applied using BOPP tape coating machines. This is because the machine's applicator blades, tank, and pump systems are designed specifically for BOPP tape. Therefore, only those adhesives compatible with these components should be used.

Q5. What are the main components of a BOPP tape coating machine?

A5. A BOPP tape coating machine consists of several essential parts: the feeder, coating station, drying system, cutter, and winder. The feeder enables the tape to be precisely fed onto the tape coaters, while the coating station allows the adhesive to be uniformly applied to the tape. Following this, the drying unit ensures that the adhesive is fully dried before the tape is cut into pieces and wound onto the winder.

Report Overview:

IMARC Group’s report, titled “Biaxially Oriented Polypropylene (BOPP) Tape Manufacturing Plant Project Report : Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue” provides a complete roadmap for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc. The report also provides detailed insights into project economics, including capital investments, project funding, operating expenses, income and expenditure projections, fixed costs vs. variable costs, direct and indirect costs, expected ROI and net present value (NPV), profit and loss account, financial analysis, etc.

Biaxially oriented polypropylene (BOPP) tape refers to a thin-film adhesive tape made from propylene. It comprises a water-based adhesive coating, which is manufactured with the assistance of a thermoplastic polymer. It possesses a rough texture and structure that makes it ideal for providing maximum tensile strength. It is temperature, moisture, abrasion, and chemical resistant and is available commercially in transparent, colored, and customized variants. It is also available as hot melt and acrylic tapes, which offer a superior temperature range and better resistance to oxidation. It ensures appropriate sealing and safety of packages and cartons during transit while protecting them from ultraviolet (UV) rays. It is also used for sealing recycled cartons and helps prevent theft or loss of products and packages. Furthermore, as it undergoes negligible deformation on exposure to pressure and tension, the demand for BOPP tape is increasing around the world.

At present, the rising demand for BOPP tape in the food and beverage (F&B) industry to secure various perishable products from heat, moisture, and microorganisms represents one of the primary factors influencing the market positively. Besides this, the increasing application of BOPP tape in pressure sensitive tapes, labels, stationery, and consumer products is propelling the growth of the market.  In addition, the growing utilization of BOPP films in the pharmaceutical and cosmetic industries to seal products and retain their shelf life is offering a favorable market outlook. Apart from this, the rising demand for flexible and convenient packaging in various industry verticals is contributing to the growth of the market. Moreover, increasing online shopping activities of individuals from e-commerce platforms to save money and time are supporting the growth of the market. Furthermore, the rising utilization of recyclable packaging materials due to the increasing environmental awareness among the masses is bolstering the growth of the market.

The following aspects have been covered in the report on setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant:

• Market Analysis:
  • Market Trends
  • Market Breakup by Segment
  • Market Breakup by Region
  • Price Analysis
  • Impact of COVID-19
  • Market Forecast
     

The report provides insights into the landscape of the biaxially oriented polypropylene (BOPP) tape industry at the global level. The report also provides a segment-wise and region-wise breakup of the global biaxially oriented polypropylene (BOPP) tape industry. Additionally, it also provides the price analysis of feedstocks used in the manufacturing of biaxially oriented polypropylene (BOPP) tape, along with the industry profit margins.

• Detailed Process Flow:
  • Product Overview
  • Unit Operations Involved
  • Mass Balance and Raw Material Requirements
  • Quality Assurance Criteria
  • Technical Tests
     

The report also provides detailed information related to the process flow and various unit operations involved in a biaxially oriented polypropylene (BOPP) tape manufacturing plant. Furthermore, information related to mass balance and raw material requirements has also been provided in the report with a list of necessary quality assurance criteria and technical tests.

• Project Details, Requirements and Costs Involved:
  • Land, Location and Site Development
  • Plant Layout
  • Machinery Requirements and Costs
  • Raw Material Requirements and Costs
  • Packaging Requirements and Costs
  • Transportation Requirements and Costs
  • Utility Requirements and Costs
  • Human Resource Requirements and Costs
     

The report provides a detailed location analysis covering insights into the land location, selection criteria, location significance, environmental impact, and expenditure for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant. Additionally, the report provides information related to plant layout and factors influencing the same. Furthermore, other requirements and expenditures related to machinery, raw materials, packaging, transportation, utilities, and human resources have also been covered in the report.

• Project Economics:
  • Capital Investments
  • Operating Costs
  • Expenditure Projections
  • Revenue Projections
  •  Taxation and Depreciation
  • Profit Projections
  • Financial Analysis
     

The report also covers a detailed analysis of the project economics for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant. This includes the analysis and detailed understanding of capital expenditure (CapEx), operating expenditure (OpEx), income projections, taxation, depreciation, liquidity analysis, profitability analysis, payback period, NPV, uncertainty analysis, and sensitivity analysis. Furthermore, the report also provides a detailed analysis of the regulatory procedures and approvals, information related to financial assistance, along with a comprehensive list of certifications required for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant.

Report Coverage:

Report Features Details Product Name Biaxially Oriented Polypropylene (BOPP) Tape Report Coverage Detailed Process Flow: Unit Operations Involved, Quality Assurance Criteria, Technical Tests, Mass Balance, and Raw Material Requirements 
 
Land, Location and Site Development: Selection Criteria and Significance, Location Analysis, Project Planning and Phasing of Development, Environmental Impact, Land Requirement and Costs 
 
Plant Layout: Importance and Essentials, Layout, Factors Influencing Layout 
 
Plant Machinery: Machinery Requirements, Machinery Costs, Machinery Suppliers (Provided on Request) 
 
Raw Materials: Raw Material Requirements, Raw Material Details and Procurement, Raw Material Costs, Raw Material Suppliers (Provided on Request) 
 
Packaging: Packaging Requirements, Packaging Material Details and Procurement, Packaging Costs, Packaging Material Suppliers (Provided on Request) 
 
Other Requirements and Costs: Transportation Requirements and Costs, Utility Requirements and Costs, Energy Requirements and Costs, Water Requirements and Costs, Human Resource Requirements and Costs  
 
Project Economics: Capital Costs, Techno-Economic Parameters, Income Projections, Expenditure Projections, Product Pricing and Margins, Taxation, Depreciation 
 
Financial Analysis: Liquidity Analysis, Profitability Analysis, Payback Period, Net Present Value, Internal Rate of Return, Profit and Loss Account, Uncertainty Analysis, Sensitivity Analysis, Economic Analysis 
 
Other Analysis Covered in The Report: Market Trends and Analysis, Market Segmentation, Market Breakup by Region, Price Trends, Competitive Landscape, Regulatory Landscape, Strategic Recommendations, Case Study of a Successful Venture 
  Currency US$ (Data can also be provided in the local currency)  Customization Scope  The report can also be customized based on the requirement of the customer  Post-Sale Analyst Support   10-12 Weeks Delivery Format PDF and Excel through (We can also provide the editable version of the report in PPT/Word format on special request) 

Key Questions Answered in This Report:

• How has the biaxially oriented polypropylene (BOPP) tape market performed so far and how will it perform in the coming years?
• What is the market segmentation of the global biaxially oriented polypropylene (BOPP) tape market?
• What is the regional breakup of the global biaxially oriented polypropylene (BOPP) tape market?
• What are the price trends of various feedstocks in the biaxially oriented polypropylene (BOPP) tape industry?
• What is the structure of the biaxially oriented polypropylene (BOPP) tape industry and who are the key players?
• What are the various unit operations involved in a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What is the total size of land required for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What is the layout of a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the machinery requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the raw material requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the packaging requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the transportation requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the utility requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the human resource requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the infrastructure costs for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the capital costs for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the operating costs for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What should be the pricing mechanism of the final product?
• What will be the income and expenditures for a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What is the time required to break even?
• What are the profit projections for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the key success and risk factors in the biaxially oriented polypropylene (BOPP) tape industry?
• What are the key regulatory procedures and requirements for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?
• What are the key certifications required for setting up a biaxially oriented polypropylene (BOPP) tape manufacturing plant?

Report Customization

While we have aimed to create an all-encompassing report, we acknowledge that individual stakeholders may have unique demands. Thus, we offer customized report options that cater to your specific requirements. Our consultants are available to discuss your business requirements, and we can tailor the report's scope accordingly. Some of the common customizations that we are frequently requested to make by our clients include:

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• The report can be customized based on the location (country/region) of your plant.
• The plant’s capacity can be customized based on your requirements.
• Plant machinery and costs can be customized based on your requirements.
• Any additions to the current scope can also be provided based on your requirements.

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